Journal Staff, Author at Woodworking | Blog | Videos | Plans | How To https://www.woodworkersjournal.com/author/staff/ America's Leading Woodworking Authority Mon, 22 Jul 2024 20:14:05 +0000 en-US hourly 1 https://wordpress.org/?v=6.5.5 Laguna 14|CX Bandsaw https://www.woodworkersjournal.com/laguna-14cx-bandsaw/ Fri, 12 Jul 2024 15:00:28 +0000 https://www.woodworkersjournal.com/?p=70115 Laguna's versatile 14|CX Bandsaw tackles wood or metal with ease.

The post Laguna 14|CX Bandsaw appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
While the majority of what you probably need to cut on a band saw is wood or sheet goods, wouldn’t it be handy to be able to slice through metal as well? Unfortunately, woodcutting band saws spin the blade too fast for that task. But with the DAKE/Laguna 14|CX Bandsaw, ferrous metals such as steel, iron, stainless steel and more are fair game because this machine’s blade speed can be set to as low as 60 surface feet per minute (SFPM).

Laguna band saw set up in a showroom
Most consumer band saws are limited to wood cutting due to a fixed blade speed. But sophisticated variable speed on Laguna’s innovative 14|CX Bandsaw makes both metal and wood-cutting a reality.

The saw’s two-step pulley system provides a mechanical high speed range for wood and low speed range for metal, which are easy to switch between by shifting the saw’s poly-groove drive belt from one step to the other. Then, just twist a variable-speed control knob on the saw’s column to increase or decrease the blade speed incrementally and on the fly. A digital readout below the knob reports the blade speed in real time.

Laguna band saw speed control panel
Blade speed can be adjusted on the fly with the twist of a dial. Digital readout reports the speed.

Laguna provides electronic speed control by way of a pulse width modulation (PWM) system. It uses an inverter to control the output to the machine’s 1-3/4hp DC motor. PWM offers the added advantage of quickly stopping the cutting action when the saw is turned off.

Ready for Resawing

Heavy duty laguna band saw fence and worksurface
A beefy extruded aluminum fence beam offers 5-1/2″ of vertical support for resawing or thick rip cuts. It can be tipped to the “low” position for thin cuts. The fence moves by way of a gear-driven crank.

Blade momentum is crucial for demanding woodcutting operations such as resawing. And to help ensure it, Laguna outfits this saw with heavy, precision-balanced cast-iron flywheels. It offers an impressive 13″ of resaw capacity and can be outfitted with 115″ blades up to 3/4″ wide; a 1/2″ bi-metal 10/14 variable TPI blade is included. In the event that a quick stop is needed, just step on a foot pedal to engage an oversized disc brake in the saw’s lower flywheel housing. When the time comes to switch blades or de-tension them between uses, a quickrelease lever makes the job easier. Other Noteworthy Features For many years, Laguna has outfitted its band saws with long-wearing, cooler-operating ceramic blade guides, and you’ll find them on the 14|CX. They off er a total of 10 contact points above and below the workpiece for precise blade tracking.

Laguna band saw flywheel system
Precision-balanced, heavy cast-iron flywheels keep the momentum up during demanding cuts. A disc brake behind this lower flywheel stops the cutting action in an instant with a foot brake.

This saw has a generous 16″ x 21-1/2″ cast-iron table with a conventionally sized miter slot. The table tilts 7 degrees left and 45 degrees right. It’s mounted on a heavy-duty cast-iron trunnion. The rip fence is also beefy, with a 5-1/2″-tall aluminum beam that moves on a gear-driven crank; this 18″-long fence beam can be set either to a high position for thick cuts and resawing or tipped over to a low position for cutting thin materials.

Laguna band saw ceramic blade guide
Long-wearing white ceramic blade guides keep the blade tracking accurately.

To mitigate sawdust, two 4″-diameter dust ports — one just below the table and a second near the saw’s base — help to keep the machine’s interior clean.

Laguna band saw with casters for movement
An optional three-wheel mobility kit makes it easy to roll the saw to wherever it’s needed or out of the way when it isn’t.

For shops with space constraints or poor lighting, Laguna off ers a three-wheel mobility kit and an industrial work light as optional accessories.

Laguna 14|CX Bandsaw

Motor: 1-3/4hp, 110-volt

Speeds: 160-4,400 (High) / 60-1,600 (Low) SFPM

Resaw Capacity / Throat Depth: 13″ / 13-5/8″

Blade Length / Widths: 115″ / 1/8″-3/4″

Blade Guides: Laguna ceramic

Weight: 258 lbs

The post Laguna 14|CX Bandsaw appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
General Finishes Dead Flat https://www.woodworkersjournal.com/general-finishes-dead-flat/ Fri, 31 May 2024 15:00:16 +0000 https://www.woodworkersjournal.com/?p=69829 General Finishes' water-based polyurethane topcoat adds protection to bare or painted wood without imparting color or altering sheen.

The post General Finishes Dead Flat appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
General Finishes Dead Flat, a durable matte sheen is included in its High Performance Topcoat lineup. It’s a single-component water-based cabinet and furniture-grade finish that can be brushed, sprayed or rolled.

Painting wood with a dead flat topcoat

Christine Adams, marketing director for General Finishes, reports that this cross-linked polyurethane is an ideal topcoat for protecting figured woods and can be used over paint that already has a flat sheen. “With Dead Flat, the beauty of the wood grain displays with natural clarity, and the color of painted projects shows with more intense saturation,” Adams says.

Comparison of painted wood with and without topcoat
Dead Flat imparts no color and doesn’t alter the sheen of painted or bare-wood surfaces once it dries.

Due to recent advances in its patented polymer technology, General Finishes has formulated Dead Flat without the use of the durability reducing matting agents required in the past. This gives it the durability of higher gloss finishes with a more natural appearance and low luster.

Adams reports that Dead Flat has a <5-degree sheen (compared with the company’s Flat Out Flat product that has a <10-degree sheen), with improved chemical and water-resistance properties. It meets KCMA durability standards, contains no Prop 65 chemicals, uses renewable resources and is VOC compliant nationwide.

The post General Finishes Dead Flat appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
Rockler’s New Benchtop Lathes https://www.woodworkersjournal.com/rocklers-new-benchtop-lathes/ Fri, 10 May 2024 21:07:55 +0000 https://www.woodworkersjournal.com/?p=69717 These budget-conscious but well-equipped lathes offer great gateways into woodturning!

The post Rockler’s New Benchtop Lathes appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
If you’re ready to take up woodturning this spring, two new lathes from Rockler can get you started off right and aff ordably! Rockler’s 10-18 Mini Lathe is compact but nicely appointed. It has a cast-iron bed with non-slip adjustable feet for excellent vibration dampening and a powerful 1/2hp induction motor. Pulley clusters, accessible through two swingaway doors, enable the Mini to be set to five speeds: 760, 1,100, 1,600, 2,200 and 3,200 rpm. The drive belt tightens with convenient cam-locking ratcheting levers.

System for changing speeds on mini lathe
Switching speeds on the 10-18 Mini is as easy as opening a pair of swing-up doors, loosening the motor’s locking lever and moving the drive belt between pulley sheaves.

This 80.5-lb lathe off ers a maximum turning diameter of 10″ for creating moderately sized bowls or vessels, and an 18″ span between centers is sufficient for turning all manner of small furniture legs, pens, tool handles, spindles and other decorative items.

Both the headstock spindle and tailstock quill are machined with common #2 Morse tapers, and the spindle threading is 1″ x 8 threads per inch (tpi). The 10-18 Mini Lathe comes with a 6″ tool-rest, 3″ faceplate, spur drive center and ball-bearing live center. When equipped with an optional bed extension, its distance between centers expands to 38-1/2″.

VS 12-24 Midi Lathe

Rockler midi lathe mounted on a workshop stand
If a benchtop isn’t available, both the 10-18 Mini and 12-24 Midi Lathes can be mounted to Rockler’s accessory steel stands that are width- and height-adjustable.

For even more capacity and ease of speed changing, consider Rockler’s larger VS 12- 24 Midi Lathe. Its 1.2hp induction motor can be infinitely controlled between two speed ranges — 300 to 1,100 and 750 to 3,500 rpm — by simply turning a speed dial. A digital readout reports the speed setting. You can also switch the lathe to turn in reverse, which can be helpful for sanding. The 93-lb Midi Lathe will turn bowls up to 12″ in diameter or 24″-long spindles. Its bed, headstock and tailstock are all made of cast iron for durability, rigidity and low vibration. Adjustable rubber feet keep it firmly planted on a benchtop. The bed can be expanded to a 54″ distance between centers by installing an accessory bed extension.

Tool storage on side of Rockler lathe
The included tools for setup and adjustment, plus the drive or live center, can be stowed on the VS 12-24’s onboard storage rack.

Like the Mini, this larger lathe has #2 Morse taper spindle and tailstock bores, and the 1″-diameter spindle is threaded 1″ x 8 tpi. Standard accessories include a longer 7-7/8″ tool-rest, 3″ faceplate, live center, drive center and an onboard rack for storing the tools. Rockler includes a helpful plastic spindle washer to prevent the faceplate and chucks from getting stuck on the spindle.

While both of these machines will be quite at home on a bench or shop-made stand, either can be mounted to dedicated, adjustable-height steel stands, if desired.

VS 12-24 Midi Lathe

Motor: 1.2hp, 110-volt

Speeds: 300-1,110 / 750-3,500 rpm

Swing Over Bed: 12″

Distance Between Centers: 24″

Spindle Threading: 1″ x 8 tpi

Weight: 93 lbs

10-18 Mini Lathe

Rockler 10-18 Mini lathe and accessories

Motor: 1/2hp, 110-volt

Speeds: 760, 1,100, 1,600, 2,200, 3,200 rpm

Swing Over Bed: 10″

Distance Between Centers: 18″

Spindle Threading:: 1″ x 8 tpi

Weight: 80.5 lbs

The post Rockler’s New Benchtop Lathes appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
Using Rail-and-stile Router Bit Sets https://www.woodworkersjournal.com/using-rail-and-stile-router-bit-sets/ Wed, 01 May 2024 15:00:18 +0000 https://www.woodworkersjournal.com/?p=69663 Matched bits cut joints for cabinet doorframes, plus a panel groove and a decorative profile.

The post Using Rail-and-stile Router Bit Sets appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
Take a close look at the corner joints of nearly any cabinet door made these days, and you’ll likely find some variation of rail-and-stile joinery. These sturdy, attractive joints can be made easily in a home workshop with a matched set of rail-and-stile router bits, using a router table equipped with a mid- to full-size router.

Two router bits used to create rail and stile joints
Stile/Sticking Bit and Rail/Coping Bit

The stile cutter cuts a centered groove along both a door’s stiles and rails for fitting wood panels or sometimes glass. The bit also mills a decorative profile, called sticking, along the inside front-facing edge of the door parts.

This shape may be as simple as a chamfer or any number of different roundover, filet or ogee forms, depending on the bit set’s design. Because the stile cutter is also used on the door rails, it sometimes is referred to as the “sticking” bit instead, which actually may be the more fitting term for it.

The rail cutter mills a mirror opposite profile of the stile cutter — a reversed sticking cut and a stub tenon to fill the panel groove and strengthen the joint.

Labeling rail-and-style bits to remember what cuts they make
A setup block for some rail-and-stile bit sets, like Rockler’s Shaker-style set shown here, can help dial in bit settings efficiently. Label the block and each bit with an “S” and “R” or “C” to denote the joint cuts.

Because the rail cutter’s profile mates with the stile cutter, much in the same way a mitered piece of trim molding is contoured with a coping saw to fit its mate, this bit often is called the “coping” bit.

Label Them for Clarity

Adjusting router bit height with template
Install the stile bit in the router table and adjust its height until its center cutter aligns with the groove of the stile/sticking profile on the setup block. Typically, this groove is centered on the door stock thickness.

It’s easy to confuse which bit is which, because the profile each creates is actually the negative space of its shape. Plus, the bits are oriented in a router table to cut stiles and rails back-face up.

Adjusting router bit fence during setup of rail-and-style cuts
Open the router table’s fence facings to just clear the bit’s width and lock them in place. Then adjust the fence in or out until the rim of the stile bit’s top bearing is flush with the front face of the fence. Lock down the fence.

So do yourself a favor and label each bit with an “S” for stile/sticking cutter and an “R” or “C” for the rail/coping cutter.

Guiding rail-and-stile cut with featherboards
Install featherboards around the bit opening on the table and fence to help control the cuts. Then feed the stile-and-rail workpieces, back face oriented up, past the bit to create the stile/sticking profiles on their inner edges.

You’ll thank us the first time these labels prevent you from choosing the wrong bit for each cut … it’s an astonishingly easy mistake to make.

Which Cut Comes First?

Checking router bit against cut on rail-and-stile joint
Install the rail bit, and adjust its height until its top and bottom cutters align with the back lip and sticking profile of the stile/rail workpieces. If you plan to use a coping sled, be sure to account for it when setting bit height.

While the photos show the stile bit used first for making a joint, it’s also perfectly acceptable to cope the ends of the rails first.

Using coping sled to guide rail-and-stile joinery cut
Orient a rail so its flat (outer) edge is against the coping sled’s backup board on its fence. Clamp the rail down securely, and slide the coping sled along the fence to mill the first rail/coping profile on one end.

That can be advantageous when you already know the final length of a cabinet door’s rails. The rail can be coped on each end, followed by the stile/sticking cuts.

Test fitting both parts of rail-and-stile joint
Before coping the other end, rout the edge of a strip of scrap stock with the coping profile to fill in the stile/sticking cut already made.

Either way, since coping cuts are made across the narrow rail ends, they’re best performed with the workpieces clamped in a sled that increases stability and keeps your fingers clear. A backup block of scrap can be used in place of a coping sled, if you don’t own a sled.

Guiding rail cut on router with coping sled
That way, the second coping cut on the rail, in which the stile profile will face the coping sled fence, won’t be subjected to tearout when the bit passes through it. Clamp the rail in the sled and cope the remaining flat end of the rail.

Note that when the stile/sticking cuts are made first, you’ll need to make a filler strip with the coping cutter to fit into the stile cut in order to prevent the second coping cut from tearing out the wood inside the stile profile when the bit passes through it.

The post Using Rail-and-stile Router Bit Sets appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
Bumblechutes Food-safe Finish Options https://www.woodworkersjournal.com/bumblechutes-food-safe-finish-options/ Wed, 27 Mar 2024 15:00:34 +0000 https://www.woodworkersjournal.com/?p=69379 Bumblechutes' Woodworker's Oil and All-In-One Wood Conditioner are ideal for kitchenware.

The post Bumblechutes Food-safe Finish Options appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
If you could use an eas-yto-apply finish to keep cutting boards, wooden bowls, butcher blocks and other utensils protected and looking new, but you’re concerned about their food safeness, New Hampshire-based Bumblechutes has two new options. Its Woodworker’s Oil is a wipe on/wipe off solution made of 100 percent pure fractionated coconut oil, vitamin E, mineral and lemon oils. It soaks in to revitalize dry-looking wood to help preserve its rich color and off er some stain-inhibiting and UV pro-tection properties. The thick liquid can simply be flooded on and allowed to soak in for 30 minutes, then the excess wiped off. Or, submerge the object for up to 8 hours for deeper grain absorption. All-In-One Wood Conditioner is a soft paste made of premium-grade U.S. beeswax, organic carnauba wax, vitamin E oil, zinc oxide and lemon oil. It contains no petroleum solvents. Bumblechutes says All-In-One Wood Conditioner has “deep penetrating power to saturate and seal wood fiberseff ectively,” which will protect against moisture swelling, chipping and cracking.

Containers of Bumblechutes wood oil and conditioner
Bumblechutes offers two worry-free wipe-on fi nishes for maintaining wooden kitchen utensils.

It applies with a cloth and, after the excess is wiped off , dries on the surface in about 20 to 30 minutes. Bumblechutes recommends that the paste be reapplied every two to four weeks. It can be used as a stand-alone finish or to improve the moisture resistance of surfaces treated with Woodworker’s Oil.

Both products have a pleasant, lemony smell when first applied. Rockler sells Woodworker’s Oil in 8.45 oz bottles. All-In-One Wood Conditioner comes in 4 oz glass jars.

The post Bumblechutes Food-safe Finish Options appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
Back to Basics: Milk Paint https://www.woodworkersjournal.com/back-to-basics-milk-paint/ Fri, 01 Mar 2024 16:00:20 +0000 https://www.woodworkersjournal.com/?p=69196 A variety of rich colors, matte sheen and surprising durability make this finish popular.

The post Back to Basics: Milk Paint appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
Before the advent of petroleum-based paints, casein (milk protein)- based paints were commonplace. In recent years, these historically inspired paints have had a resurgence in popularity among DIYers, crafters and woodworkers alike. Part of that revival has to do with the nontoxic nature of this powdered paint. It is VOC-free, making it a safe and eco-friendly option for indoor or outdoor use.

Spreading milk paint on a wood panel

Other benefits include milk paint’s versatility and visual appeal. It can be applied over absorbent surfaces such as wood, concrete, plaster or brick without the need for primer. It is UV fade-resistant and will accept all topcoats and finishes, which can alter the sheen or add even more durability. Milk paint dries quickly without residual odor and cleans up with water. Waste paint is worry-free, too — just pour it down the drain, flush it or compost it.

Can of The Real Milk Company Milk Paint
The Real Milk Paint Co. water-based milk paint can be applied with brush, roller or sprayer.

The Real Milk Paint Co. Milk Paint, now available in an assortment of colors from Rockler, is made from natural ingredients: casein, lime, pigments and a plant-based filler. The paint is simple to prepare for use by mixing it 50/50 with tap water. Each can includes 11⁄4 cups of paint powder and a handy glass mixing marble. Pour the amount of dry paint and water you need into the plastic can, drop the marble in, snap on the lid and shake the can vigorously for 5 minutes.

Once mixed, the paint is workable for up to two weeks if kept refrigerated. In powdered form, it’s shelf stable and will last for years. The dry contents of the can forms one pint of liquid paint, which covers about 35 sq. ft.

The post Back to Basics: Milk Paint appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
Shaper Origin Comes to Town! https://www.woodworkersjournal.com/shaper-origin-comes-to-town/ Fri, 16 Feb 2024 16:00:11 +0000 https://www.woodworkersjournal.com/?p=69074 Origin experts share a recent clock build with our former publisher.

The post Shaper Origin Comes to Town! appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
Last summer, Russ Fogel and Jake Stilwell from Shaper Origin joined Rob Johnstone at Rockler headquarters to make a mid-century styled clock. It has a padauk body, a resin clock face and 60 (yes 60!) raised rays of wenge and canary wood. The project would have been tremendously difficult to make without their high-tech routing tool.

Russ and Jake helped Rob make the clock and, while doing so, demonstrated not only the remarkable features of the Shaper Origin but also how to properly order the construction steps. Rob had used the Shaper Origin several times before, but he benefited from their expert instruction. “I love the remarkable scope of what Shaper Origin can do,” Rob says, “but now I am much more confident when I use the tool.”

Understanding Origin

Rob Johnstone stands with Russ Fogel and Jake Stilwell from Shaper Tools
Jake Stilwell and Russ Fogel from Shaper Origin joined Rob Johnstone to make a highly detailed clock, which demonstrated the versatility and accuracy of this remarkable machine.

So what is a Shaper Origin? “Think of it as a router with a super accurate GPS system,” Jake says. It is essentially a handheld CNC machine.

Shaper Origin locates itself within a workspace created by the user via strips of domino-looking adhesive tape placed on the workpiece. The user can then place a “digital template” onto the workspace, and Shaper Origin machines it by reading the programming. The user steers the tool along a path shown on its touch screen on top. Shaper Origin adjusts its cutting position instantly to correct for minor user errors.

Cutting clock face shape with Shaper Origin and Shaper tape
Whether you see it as a handheld CNC or a router with a GPS system, Shaper Origin vastly expands the scope of what a woodworker can do.

The programming is easy to make on the machine or by using Shaper Studio, and there are also hundreds of designs available at Shaper Hub, including the programming for the clock you see here. That’s one of the best things about the Shaper Origin system. When you buy a Shaper, you get access to all sorts of programming — from plans to hardware installation to templates. There are accessories that add functionality to the tool, too. Learn more by visiting Rockler or at shapertools.com.

The post Shaper Origin Comes to Town! appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
Clapham’s Beeswax Salad Bowl Finish https://www.woodworkersjournal.com/claphams-beeswax-salad-bowl-finish/ Wed, 31 Jan 2024 16:00:04 +0000 https://www.woodworkersjournal.com/?p=68975 Clapham's Beeswax Finish is as simple a recipe as a wood finish can ever be!

The post Clapham’s Beeswax Salad Bowl Finish appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
Most wood finishes are food-safe, once their solvents have flashed completely off and the finish fully cures. Even so, there are project applications where your conscience wants all risk of toxicity to be a non-issue, right? Think hand-carved spoons, wooden bowls or serving pieces and children’s toys.

Clapham’s Beeswax Salad Bowl Finish can alleviate any niggling concerns you may have, because its ingredients couldn’t be simpler: beeswax and food-safe mineral oil. That’s it! It contains no harmful chemicals or additives.

Unscrewing the lid and taking a deep breath of the contents will confirm the beeswax immediately — it’s subtle and the only discernible smell this product has. Clapham’s has formulated the wax emulsion to be firm enough to be solid but not so stiff as to prevent it from loading easily onto an applicator. Rubbing it over bare wood, the wax immediately liquefies and penetrates into the grain, darkening it without imparting a shine. Once it dries, the wood takes on a flat appearance again, as though the surface is damp but entirely dry to the touch.

Jar of beeswax salad bowl finish
Clapham’s Beeswax Salad Bowl Finish is completely food-safe and easy to apply.

Aside from being food-safe, the other upside to a natural blended-wax finish is that it couldn’t be simpler to apply: wipe it on liberally, give it a few minutes to soak in and wipe off the excess. The downside, however, is that it will need to be reapplied often and off ers only slight water resistance and protection.

Clapham’s Beeswax Salad Bowl Finish is suitable for wooden bowls, spoons and butcher blocks and can also be used as a cutting board wax or as a food-safe countertop finish. It comes in a 7 oz jar and sells for $19.99.

The post Clapham’s Beeswax Salad Bowl Finish appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
MICROJIG Expands School Donation Program https://www.woodworkersjournal.com/microjig-expands-school-donation-program/ Wed, 24 Jan 2024 16:00:46 +0000 https://www.woodworkersjournal.com/?p=68951 Every public middle school program in the U.S. to receive GRR-RIPPER 2GOs.

The post MICROJIG Expands School Donation Program appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
MICROJIG has announced an expansion of its school donation program to include U.S. public middle school woodshop programs. This move comes after the company’s successful initiative to donate GRR-RIPPERs, its flagship product, to every public high school woodshop class in the country. Now, MICROJIG plans to equip every middle school woodshop program with its new product, the GRR-RIPPER 2GO.

“We are thrilled to have the opportunity to bring our new GRR-RIPPER 2GO technology to the newest entrants to the craft who are learning the fundamentals of working with wood and creating with their hands,” said CEO Bruce Wang. “We’re grateful these young learners are expressing interest, and we hope to provide a safe foundation for a fruitful journey with wood.”

Color coded measurement guide
A peel-and-stick label installs on the front rail of a table saw rip fence. Its color-coded references correspond to color coding on the GRR-RIPPER 2GO, indicating where the fence can be set in order to avoid blade contact with the device.

The GRR-RIPPER 2GO, introduced in February, is the first-ever patented color-coded push block. It is designed to allow users to cut thin pieces safely and accurately with no bare-hand feeding, providing enhanced safety and control on table saws, router tables, band saws and jointers. The color-coded design of the GRR-RIPPER 2GO can make it more intuitive for students to use and adhere to proper safety protocols.

With this donation program, MICROJIG is making a significant investment in personal safety for public schools across the United States and contributing to the overall goal of ending table saw injuries.

Checking Microjig push block against color coded measurement
MICROJIG’s latest push block iteration, the GRR-RIPPER 2GO, will be provided to every public middle school woodworking program in the U.S. to support the company’s mission of eliminating table saw injuries. MICROJIG previously has donated its award-winning GRR-RIPPERs to public high school woodshop programs, too.

Middle schools can visit microjig.com to apply for the donation. Additionally, as part of the initiative, MICROJIG will offer a 25 percent discount to all public schools interested in adding other MICROJIG products or additional GRR-RIPPERS to their woodworking spaces.

Using MicroJig to make a band saw cut
GRR-RIPPER 2GOs are useful at the band saw for providing hands-free workholding during resawing operations like this.

MICROJIG was founded in 2001 by woodworking hobbyist Henry Wang in his Orlando, Florida, garage. The company has since grown and now offers a total of nine product categories, all aimed at providing innovative solutions for woodworkers to work safely and efficiently. Their flagship product, the GRR-RIPPER, was created to replace traditional push sticks with a safer and more advanced woodworking technology.

The post MICROJIG Expands School Donation Program appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
PROJECT: Wine Cabinet https://www.woodworkersjournal.com/project-wine-cabinet/ Thu, 11 Jan 2024 22:29:05 +0000 https://www.woodworkersjournal.com/?p=68867 Wine is a traditional and thoughtful gift. This presentation cabinet is a simple but beautiful way to enhance your offering.

The post PROJECT: Wine Cabinet appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
Elegance can be simple in concept and execution, and this wine cabinet is a good example of just that. Made from only five pieces, it is beautiful by virtue of its rich wenge lumber and lifted to another level with its solid-brass hardware.

Small cabinet knobs, hinges and screws
The solid-brass hardware used in this cabinet are quality additions to the project. In this example, knife hinges were the choice, but all of these options are up to the builder.

When building small projects that you want to really make a statement, material selection is one essential key. Perhaps wenge is not a lumber you find attractive. If so, this wine cabinet would look amazing if made of bird’s eye, clouded big leaf or fiddleback maple. Highly figured walnut or quartersawn mahogany would also be good choices. The point is that if the design is basic, the “wow” factor must come from the beauty the wood provides. Then the hardware will enhance the whole. In a simple project, the details will carry the day. In this case, the curly cherry plywood back and the green felt lining add much to the whole, too.

First Things First

Cutting wood to make side panels for wine cabinet
Rip the sides to width and then crosscut them to length. The sides and the door are the most visible aspects of the cabinet.

Whatever species of lumber you choose, select your most attractive pieces for the sides and the door. As always, beauty is in the eye of the beholder, but being intentional about these choices will pay dividends in the long run.

Crosscutting board for wine cabinet panel
Take time to select your most attractive stock for those pieces. This is an essential and subjective step.

Rip the sides to width and then crosscut them to length. We did both on the table saw, but you could cut them to length using a miter saw as well. The dimensions provided in the Material List will accommodate most wine bottles, but if you have specific bottles in mind, measure them to make sure they will fit, and adjust accordingly if needed. With that step done, go ahead and cut the top and bottom pieces to size as well.

We cut out each of these parts from lumber wide enough that we did not have to glue up pieces for the sides, top and bottom.

Gluing together boards to create wine cabinet door panel
Glue up two 5″-wide pieces of lumber to form the door blank. Try to match the color and the figure of the grain for best results. Joint the mating edges for a perfect and hopefully invisible joint.

That was not true for the door. We used 3/4″ x 5″ x 24″ wenge lumber, sourced from Rockler Woodworking and Hardware. The door needs to be just a little shy of 10″ wide, so that required a center glue joint. It was our preference that the door panel look as if it were formed from a single piece of stock, so we took care to match the figure and the color of the two pieces. Joint the mating edges so that they fit together well. Use Titebond III (its darker hue is helpful here), clamp them together and leave them in the clamps overnight. If you are using wenge like we did, that extra clamping time is important because glue joints in wenge can be fussy.

Shaping door edge on router table
Putting an ogee shape on the edges of the top and bottom adds shadow lines and a bit of visual interest.

With the door still in clamps to allow the glue to cure, grab the sides, bottom and top. Go ahead and sand them up to 100 grit, then step over to the router table. The top and bottom pieces require an ogee shape on both faces of their forward edge. All the pieces need 1/4″ x 1/4″ rabbets on their inside edges.

Side view of ogee cut door edge
The shape is fully visible from the ends of the top and bottom as well.

Chuck the ogee bit into the router table and set up the cut on scrap lumber. The shape should leave about a 3/8″ flat area between the two ogees. Again, if you are using wenge, move the pieces slowly across the bit. Wenge can be brittle, and tearouts are common. You may even wish to consider a climb cut to avoid trouble. You can certainly choose another edge shape rather than an ogee, but keep the depth of the shape around 1/4″ to align with the edge of the door.

Recesses cut in wine cabinet panels for adding backing panel
Rabbets to accept the 1/4″ plywood back are formed on the router table. A 1/2″ straight bit is perfect for the task. Note that the rabbets on the top and bottom are stopped, while the rabbets on the sides are not.

Next, chuck a 1/2″-diameter straight bit into the router table. Set the cut to form a 1/4″ x 1/4″ rabbet, checking the setup on scrap lumber. On the sides, rout the rabbet the full length of each piece. Stop the rabbets on the top.

Dowels and Dowel Points

Using doweling jig to cut holes for joinery
Rockler’s doweling jig is a fast and easy way to bore dowel holes into the ends of the sides. To transfer the dowel locations to the top and bottom, we used dowel points. Biscuits or Dominoes would work equally well.

The next step is to join the carcass pieces together. We used dowels to strengthen the joints. In hindsight, biscuits might have been a better choice. There are carefully to length. Next, go ahead and sand the door smooth up through 320- grit. We chose Odie’s Oil for the finish, and with that product, the smoother the better. (It’s another important detail in taking a cabinet like this to the next level.)

Dowels installed on edges of wine cabinet frame pieces
Be sure to mark the sides, top and bottom so you don’t confuse which piece goes where.

When the glue has cured on the carcass, chisel off any glue squeeze-out and sand the carcass up to the 320-grit level as well. (You may wish to install the hinges first, then remove them and do your final sanding.)

Test fitting door before hinge installation
If knife hinges are your choice for your cabinet, one important detail is to size the door to accommodate the small gap between the hinge leaves, as shown in the bottom image. Card stock paper folded in two works perfectly.

Install and then remove the door pull and the feet, then apply the Odie’s Oil. Note that with this hard wax oil, a little goes a long, long way.

Knife hinge installed on cabinet door

Once the finish dries, put the felt pad in the carcass and attach the plywood back. Put a drop of CA glue into the holes where you mount the feet and secure them. Rehang the door with its pull, and you are ready to grab a couple of wine bottles. Enjoy the cabinet, oh … and the wine too!

Click Here to Download the Drawing and Materials List.

The post PROJECT: Wine Cabinet appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>