Issue 443 Archives - Woodworking | Blog | Videos | Plans | How To https://www.woodworkersjournal.com/weekly-issue/issue-443/ America's Leading Woodworking Authority Thu, 19 Jan 2017 15:26:14 +0000 en-US hourly 1 https://wordpress.org/?v=6.5.5 Festool Switches to Imperial Scales on Some Popular Tools https://www.woodworkersjournal.com/festool-switches-imperial-scales-popular-tools/ Mon, 22 Aug 2016 15:00:40 +0000 http://rocklerwj.wpengine.com/?p=32683 Depth-of-cut features will now be more familiar to North American users.

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Here’s a quick math quiz: Is 3mm more or less than 1/8 in.? Will a blade depth setting of 25mm cut through a piece of 3/4-in. plywood? What’s the metric equivalent of 1/64-in.?

Festool tool users in North America have been solving math problems like these for decades, in order to adapt their building methods to Festool’s metric-based tool scales. It’s been worth the transition to benefit from Festool’s German-made, premium quality offerings. But not all North American customers have appreciated the need to “think metric” in a mostly Imperial measuring environment.

Maybe you are one of those folks, and if so, here’s some good news: just last month, Festool launched several popular tools in the North American market that are redesigned with Imperial depth scales. Starting July 5, Festool’s TS 55 and 75 track saws, three OF plunge router models and the HL 850 Planer can now be purchased with fractional depth-of-cut scales. Metric tool scales won’t have to be an inconvenience anymore.

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“Festool products have always been marketed in North America with metric scales, so this is a completely new venture to accommodate the American (tool user),” explains Rick Bush, Festool’s marketing product manager.

Track saws and routers are some of Festool’s more popular woodworking tools here, so the decision to switch to more familiar scales was based on practicality and a continuing desire to adapt to this marketplace, Bush says. And it wasn’t a decision Festool made lightly.

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But why, you might wonder, did the company wait so long to offer Imperial versions here?

“As simple as the concept seems on the surface,” Bush says, “there is quite a bit that goes into making such a change. It affects the production of parts that are used all over the world.”

A number of years ago, Festool tested the waters by packaging a loose, adhesive-backed, Imperial scale with new metric-scale TS track saws. If you didn’t want to use the metric, there was an option to just cover it over with a more familiar inch-based sticker. But, the outcome of that effort was mixed. Bush says many customers weren’t aware of the sticker, and others couldn’t get it placed accurately on the tool.

“We needed to come up with a more appropriate and permanent solution,” he adds.

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That meant going back to the drawing board to manufacture new parts — no sticker solutions this time. In the case of the TS saw line, for instance, the arched housing is screen printed with the alternate scale — just like metric versions of the tool are.

However, while track saws, routers and planers are making the switch to fractions, not all of the company’s product line will be “going Imperial.”  The Domino loose tenon machine will continue as metric only. “It’s still best suited to work with metric, as the Domino tenons and cutters are produced to metric dimensions,” Bush says.

Other tools without depth-of-cut scales, such as jigsaws, will remain unchanged, too. So will saw blades, bits and cutters, which are sized metrically. Some accessories, like Parallel Side Fences and Guide Extensions, will be offered in either metric or Imperial versions. That way, users can buy the version that adapts best to their needs.

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In terms of current availability, Bush reports that Festool dealers in the U.S. still have the option to order metric versions of TS track saws, OF routers and the HL 850 Planer until inventories are depleted. But after that, there will just be Imperial versions (metric tools will continue to be offered outside North America). He says feedback from dealers about the switch has been positive. “They’re glad to see Festool is making this adaptation.”

And customers will appreciate that the change to Imperial scales doesn’t come with an added sticker price. Imperial or metric versions cost the same.

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If you already own a metric tool, converting it to Imperial is possible. The modifications will cost around $75 USD or $85 CAD for track saws or planers, and that includes flat-rate shipping both ways. Due to complexity, these two tool types must be converted by Festool. For plunge routers, Festool will send the parts and instructions to customers free of charge to make the changeover themselves, because the switch isn’t difficult to do. Or, you can send your router to Festool for modification at the same $75 or $85 flat rate.

Despite these recent enhancements, one thing remains constant, Bush assures. Nothing changes in regard to the functionality or the tooling itself. Whether Imperial or metric, a Festool tool promises Festool quality.

“(We’re) always striving to make tools more intuitive and ambidextrous while providing the best performance results.”

Learn more about Festool’s switch to Imperial by clicking here.

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Measuring and Layout Advice https://www.woodworkersjournal.com/measuring-layout-advice/ Mon, 22 Aug 2016 13:47:02 +0000 http://rocklerwj.wpengine.com/?p=32736 Sandor Nagyszalanczy demonstrates his tried and true methods for making measurements and layouts. These simple tricks will prevent the headaches caused by misaligned tools, inaccurate cuts and more.

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Sandor Nagyszalanczy demonstrates his tried and true methods for making measurements and layouts. These simple tricks will prevent the headaches caused by misaligned tools, inaccurate cuts and more.

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Rockler Offset Router Collet Wrenches https://www.woodworkersjournal.com/rockler-offset-router-collet-wrenches/ Mon, 22 Aug 2016 13:30:20 +0000 http://rocklerwj.wpengine.com/?p=32732 No-slip grip should make bits easier to change at the router table.

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Router lifts make height adjustments simple on a router table, but changing bits can be more challenging. Rockler’s Offset Router Collet Wrenches should make the job easier on your knuckles while helping you loosen the collet nut with confidence. The steel wrenches, which come in a pair, are offset by 1 in. and have 1-1/8-in. openings that are compatible with most Porter-Cable routers. Just remove the router plate’s insert ring and lower the wrenches down into the opening to engage the arbor and collet nut. Integral aluminum catches on the top wrench will prevent it from slipping off the nut while tightening or loosening. The wrench handles also have rubber overmolds to make them more comfortable to grip.

Rockler’s Offset Router Collet Wrenches (item 59408) sell for $19.99 per set and are available online, at Rockler stores nationwide or through the printed catalog.

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DeWALT 20V MAX* Handheld LED Light https://www.woodworkersjournal.com/dewalt-20v-max-handheld-led-light/ Mon, 22 Aug 2016 13:15:00 +0000 http://rocklerwj.wpengine.com/?p=32727 Swiveling-head light with many mounting options brings LED task light where you need it.

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Whether you’re working in the shop, shed, under the sink or under the hood, DeWALT’s new 20V MAX* Handheld LED Light can illuminate your work area with up to 11 hours of bright white light.

When used with the DEWALT 20V MAX* 2.0Ah lithium ion battery, sold separately, the light stays consistently bright. It can be positioned or mounted in a variety of ways, too. With a kickstand, belt clip and magnets, you can prop it up, hang it from a tool belt or stick it to a drill press, band saw or steel studs. Then position the light right where you need it — the head pivots and rotates 360 degrees. If the lens eventually becomes dirty or scratched, you can remove it for cleaning or replacement.

Coming soon to DeWALT retailers, the 20V MAX* Handheld LED Light (DCL044) will sell for $59 without a battery or charger. It will come with a three-year limited warranty, 1-year free service contract and 90-day money-back guarantee.

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How do I Harvest a Big Walnut Burl? https://www.woodworkersjournal.com/harvest-big-walnut-burl/ Mon, 22 Aug 2016 12:30:40 +0000 http://rocklerwj.wpengine.com/?p=32691 What do I do to not kill the tree?

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I like to turn different items on my lathe. To this end, how do I harvest a walnut burl from a 16- to 20-in. tree? It is in a group of other trees. I would prefer not to kill the tree or damage the surrounding trees. The burl is at least 30 in. in diameter and is about 21- to 23-in. deep. – Ron Mantynen

Tim Inman: Burls are like malignancies on trees. They start out as a “wart” which goes nuts and becomes a huge growth. Sometimes the inside of the burl reveals a wound or other damage that triggered the callous tissue to grow into the burl. Some trees are much more prone to growing burls than others. Redwoods grow great burls; Carpathian elm burl is classic in antique furniture. Silver maple trees grow abundantly where I live, and I have a burl from one in my grandmother’s yard that measures over 36 in. in diameter. Walnut trees grow them, too, as you know.

So, what to do? Removing a burl is like tree surgery. You’re going to cut into the living tissue of the tree when you remove it. In your case, as you describe it, the burl is actually a huge growth that is larger than the diameter of the tree. This is quite possible, but it also means that when you remove the burl you will be doing major damage to the vascular system of your tree. It is going to be hard on that tree. I would definitely recommend not cutting the burl while the tree is actively growing. I would take it off after the tree has gone completely dormant for the season. But, I would do it as soon as possible after full dormancy in order to give the tissue time to harden off. When spring comes, you will see the tree bleeding sap. Hopefully this will “self-cauterize” before the tree does itself in. But there is risk!

Finally, I’ll add this: Burls can be quite disappointing. They are often hollow inside and also often include bark inclusions besides the beautiful swirly grained wood. Getting big pieces of usable burl can be a challenge. The grain goes in all directions and some of it is very hard. Some of it is soft. Cutting it on the lathe requires a light touch and razor-sharp tools to get the surface finish you want and to avoid the appearance of ‘”chatter.” Burl is dimensionally unstable. Making a perfectly round salad bowl from burl is a project almost guaranteed to disappoint. It will not stay round. The old rule for drying wood is to allow one year per inch of thickness. Burl needs at least this much time. So if you have a 6-in.-thick burl, expect to be well into the next decade before it is ready to begin turning … not to be too discouraging. I’ve turned many things from burl and will continue to do so. Finishing burl is a pure joy.

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Queen Anne Dressing Table & Chair https://www.woodworkersjournal.com/queen-anne-dressing-table-chair/ Mon, 22 Aug 2016 11:00:33 +0000 http://rocklerwj.wpengine.com/woodworking_blog/?p=1087 Here is the picture of a little Queen Ann Dressing Table and Chair that I made for my Granddaughter.

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Here is the picture of a little Queen Anne Dressing Table and Chair that I made for my Granddaughter. It is made from Walnut Wood with a Tung Oil Finish.

– Charles R. Jenkins

 

 

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What Tool Wouldn’t You Give Up? https://www.woodworkersjournal.com/tool-wouldnt-give-up/ Mon, 22 Aug 2016 10:10:37 +0000 http://rocklerwj.wpengine.com/?p=32717 eZine readers share which tool they would never choose to part with.

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In the last issue of the eZine, Rob posed the question of what tool eZine readers would never give up.

 Some had strong reactions to this hypothetical situation. – Editor

“In answer to your question on giving up a tool: Never, ever, will I give up a tool. I moved my shop 1,150 miles with me and made the mover handle my tools separately from the household items. I always figured the fastest way to lose a tool is to lend it to someone. Sorry to say, but you cannot even borrow a pencil from my shop.” – Dan Roper

“You may be familiar with the traveler’s phrase: ‘If it ain’t Boeing, I ain’t going.’ If my saws ain’t going, I ain’t going. 1993 Unisaw and Laguna SUV.” – Fred Dobson

“Well, let’s see, now. Uh, I have an old claw hammer I’d give up, I guess. Oh yes, a worn-out back saw might be a candidate for losing, too. But the short and most correct answer is, NONE. They told me I can’t take it with me when I go, so I’m not going.” – Don Butler

Like Rob, many chose their table saw as their “keeper.” – Editor

“Well, at first I thought it might be my 14″ band saw, then the PM2000 table saw, then the router/router table.  Agonized over a number of the hand tools, but the winner was the table saw. Just couldn’t figure out how to do dadoes with the band saw!” – Dale Smith

“I, too, would not give up the table saw, as pitiful as my contractor-style Craftsman model is. While not the world’s most accurate, it’s mobile and versatile, incorporating a router table and sliding table in addition to its standard fence, and small enough to fit in a 13’x14′ workshop.” – Dan Else

“Interesting question. Table saw for me. Once you can cut wood straight, you can start adding to it. Next purchase: a router, then random orbital sander.” – John Kulluk

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“Going by my last project. This is a shed with a cupola I built just to hold the wood pellets (4 ton) for my pellet stove. I could do this whole project (if I had to!!) with a table saw.”- Joe Perron

“Tough question. Easy answer is my table saw. But, in fact, it may be the first tool I sell. Sadly, health issues have curtailed most of my woodworking.  I have a close friend who has lusted for that saw since he helped me bring it home and set it up.  Now that he is rebuilding his shop after the ravages of divorce, he really wants to buy it. I know it will have a good home. Maybe I can negotiate usage privileges for the few times I need it…” – Doug Canfield

“Table Saw! No doubts or hesitation. And, specifically, Sawstop.” – Andrew Bowe

“You asked which tool a person would not give up in their shop and I would have to say my Sawstop table saw!  I could replace the other tools over time but would never want to be without my Sawstop.” – Lori Scott

“Without question it would be my Powermatic model 66 that I would not let go.” – Dave Arnold

“My most important and used tool is my table saw. My shop is so small that I have to use my saw for not only sawing but, as a workbench also.” – Buddy Barker

But some readers did make other choices. – Editor

“Although many might feel that this tool is not worthy of being part of their shop, it would be my Shopsmith. I have had it for 26 years and, like all tools, when tuned up and aligned properly, it will provide quality pieces. It allows me to have many tools in a small footprint of my small shop. I built a 12 by 12 shop last year, the largest I could do on my property, to give my garage back to my wife’s car. My Shopsmith is doing well in its new home and I am in the middle of a few projects. I have the use of my table saw, lathe, drill press, and disk sander all within a 6 foot space.” – Jeff Goldberg

“After reading your blurb, I instantly knew that if I were to start over today, the tool I would buy first is a track saw. I just recently bought one and wonder why I hadn’t bought one sooner. It’s almost the same cost as a table saw but WAY more versatile.” – Eric Martin

“Since I am a woodturner, it is an easy answer: my Nova DVR lathe. There is a workaround for other things. If I don’t have a band saw, I can rough out a bowl blank with chain saw, or cut the corners off with another saw.  But, probably after the lathe the next thing would be the band saw.” – James Yarbrough

“I already have pretty much stopped using my jointer.  I can do just about everything with my router and a good straightedge.” – Tom Peters

“Tough question. The tool I was most tickled to get was my thickness planer. I get new wood from old; boards which lie together like newlyweds; beautiful patterns of grain; a finish which is lovely to touch, look at and admire; a grain which can be made as durable as wood can be, yet has an appearance which is a celebration of beauty.” – Roy Yerex

“The same thing that started me out 40 years ago: my Shopsmith Mark 5.” – Rick Adams

“The table saw is a good choice. However, I am tempted to say circular saw. With a long guide, I can accurately cut down full sheets. It will crosscut accurately and safely. I can make multiple cuts to serve the function of a dado blade. Most important, I can take it anywhere. However, your question may relate to stationary tools. In that case, I think I would keep the band saw. With that and my circular saw I have the ability to make both straight and curved cuts. I also have greater depth of cut.” – Bob Nald

“That is a hard question as I have a nicely equipped shop.  While I can honestly say I would miss my band saw, table saw, jointer, planer, and router table, I think what I would miss most would be my Performax (now JET)16/32 drum sander.  That tool has been indispensible for many of my woodworking projects, whether it be Christmas ornaments or cabinets.  It has also been used to ‘joint and plane’ boards that were too wide for my jointer and planer.  It saves me tons of time of having to sand with 1/4 sheet or R/O sanders.  It was one of the best splurges I made years ago and has never let me down.  It may not be the first tool I would purchase if resetting my shop, but it would be towards the top of the list.” – Mike Grawvunder

“Radial arm saw.  With it, I can rip, crosscut (same as table saw), plane (with an attachment), joint (with a molding head or planer head), rout or drill (with the appropriate chuck).  I didn’t say it was easy to do all these things.  Some require a lot more effort than the right tool.  For example, I can use it as a drill press by flipping the motor 90 degrees, attaching a chuck with drill bit.  To go up and down, I have to use the motor height adjustment to raise and lower the motor.  It’s not easy, but it works.  The only tool I can think of that it just won’t copy, would be the lathe.  Although I might could come up with a jig that would use the saw as the headstock.  Speed just wouldn’t be as fast.” – Michael H. Davis

Some focused on the basics. – Editor

“My pencil.” – Bruce Peterson

And some attempted to stretch the question in order to keep more items. – Editor

“It’s kind of a silly question, since it would be difficult to build with only a single tool. I’ve gotten rid of most big power tools.  Mostly hand work these days. I suppose the first tool would be an 8 point hand saw, followed closely by a decent file to keep it sharp.  #3 would be a 3/4 chisel.  Now I could make lap and bridle joints.” – Tom Fink

“Band saw, joiner, drum sander, table saw and dust collector.  Tools that without you are not able to do woodworking.  All are equal in that sense.  Oh yes, forgot pencil.” – Phil Zoeller

“From what you indicated, you did not include hand tools in an English style toolbox, but only power tools. If that is the case, the one power tool I don’t want to be without is my band saw. I can do most major cuts on the band saw, and use one of my many planes to smooth and make pretty. What I can’t do easily is resaw, rip, and crosscut. Now understand I have collected tools since my father set me up a workbench when I was 7 years old, and I still have and use the hammer he gave me at that time. I have at least 20 different saws, most vintage, but some modern like the Knew Concepts 5-inch Woodworker Fret Saw. They are sharp, but I am in my 70s and just can’t saw any more as it is too much work. So, with my English tool chest of hand tools, give me a band saw every time.” – Wilson Stevens

“The answer is easy: None of my Festool tools.  All the rest of the shop tools, and I have many, can be replaced, but not one of them is as reliable as the ones I have purchased from Festool.” – Bob Hoyle

“Before I answer, we should have some basic assumptions. Your question sounds like ‘What power tool would you never give up?’  At least that’s how I interpret it. So let’s assume that we have a toolbox full of basic hand tools: saws, chisels, hammers, planes, etc.  So I’m looking for a power tool that would complement my hand tools. That makes your choice of a table saw a good one; cutting a sheet of plywood with a hand saw would be tedious.

“However, I would be looking for a little more flexibility, yet something that would save labor. So my choice would be a sabre saw. I can cut a sheet of plywood pretty accurately with a guide. I could cut curves as well as straight lines. So that would be my first power tool.  Second might be a good worm drive SKILSAW.  I have done a pretty good job of ripping a board with mine. Then I would start looking at the stationary power tools, like a table saw. Of course, hidden in the bottom of the box of hand tools would be my electric drill.” – Don Gwinn

Some did put their focus onto hand tools. – Editor

“I would not give up my good hand saw. With a good hand saw, you can make any cut. There is not a joint that can’t be cut. I think a good hand saw is one of, if not the, most important tool in my shop.” – Steve Kindle

“I have a vice made by Zyliss that I would not give up.  It is amazingly versatile as a clamp/holding device.  I have used it to hold anything and everything from doors to a house to pens I had turned.” – Doug Mosier

“For power tools, it’s definitely my table saw, and if I were to have to replace all my tools, I’d definitely up gun to the nicest Delta Unisaw with a Biesemeyer fence that I could afford. For hand tools, it would be my 6-inch steel ruler. I depend on it for so much, to include setting up my table saw!” – E.J. Eiteljorge

And a couple of readers shared their own moving experiences, and how that put their tool choices into focus. – Editor

“Sorry in advance for a slightly obtuse response to your question: ‘What tool would you never give up? Or, perhaps another way to think of it is — if you had to start your shop all over again, which is the first tool you would buy?’ In the context which the question was framed, it may appear to be a little daunting as you stated, with the entire litany of tools whirling through your head. However, it doesn’t have to be approached that way. Instead, you could start with ‘If you had to give up one tool, which one would it be?’ Then do this repeatedly until you end up with the one(s) you couldn’t live without.

“Another approach I took when almost moving to Australia a couple of years ago is to rent a storage space and move everything in there except what you initially think you can’t live without. Then, as time passes, you can stagger the migration of your tools as needs dictate. This eliminates the need to give up anything. Of course, if you’re looking for a reason to replace your workshop with shiny new stuff, then keep the hammer and give up everything else.

“Finally, if I had to answer your question straight, then my answer would be the table saw, given its versatility.” – Ravin Asar

“I’m hoping to move about 700 miles away (‘up north,’ to North Carolina) in the not-to0-distant future, so the question actually is germane.  The tool I would not give up is my 36-year-old radial arm saw (which has already moved with me from Ohio to Virginia to Florida) that has been updated with the safety feature recommended a number of years ago. I know, I know…. people are weird about radial arm saws. Some would never have one in their shops (but have chop saws — go figure); others wouldn’t have a shop without one.  They have their own quirks, just like table saws. They do some things exceptionally well and some things not so well.  But once you learn the saw’s strengths and weaknesses, it is a really ingenious machine. (And, just like table saws, fences, hold-downs and jigs, and dust collection are important.)

“The machine that will not go with me is my table saw.  It’s not a particularly good one; in fact, it’s a relatively poor one in my opinion.  My plans are to purchase a new one after I move.  Right now I’m thinking of splurging and buying the most expensive workshop tool I’ve ever purchased and I’ve been saving for over a year! I’m hoping it will be a REAXX GTS1041A (without the stand) and build it into a combined table saw/router table workstation. (I was a semi-pro musician for over 50 years and have messed around with wood for over 40 years.  I value my fingers [I still have all of them] and live alone [safety is an issue].)” – Dan Clark

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