Issue 436 Archives - Woodworking | Blog | Videos | Plans | How To https://www.woodworkersjournal.com/weekly-issue/issue-436/ America's Leading Woodworking Authority Tue, 12 Jul 2016 13:09:50 +0000 en-US hourly 1 https://wordpress.org/?v=6.5.5 Steve Kelzer: Puzzling Out Parquetry https://www.woodworkersjournal.com/steve-kelzer/ Tue, 05 Jul 2016 15:40:46 +0000 http://rocklerwj.wpengine.com/?p=31338 Steve Kelzer finds the puzzle-like nature of parquetry allows him to showcase veneers and explore geometric designs, often inspired by traditional quilt patterns.

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Steve Kelzer’s woodworking specialty is parquetry.

It’s an interest he discovered a few years ago, after taking a couple of classes from a local woodworker, and after a lifetime – well, at least since 4-H Club – of doing all sorts of woodworking, including furniture, kitchen cabinets, and woodturning – as a hobby and a means to gift family and friends.

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Parquetry, according to Steve, is creating geometric figures and designs, whereas “marquetry” is creating pictures – a natural scene, a face – with veneer. “They do kind of cross over a little bit; you’ll see some marquetry pictures with a little bit of parquetry in them,” he said. Plus, “They all use the same raw material; it’s just a different spin on it of working with veneer.”

That’s one of the things Steve likes about parquetry: the opportunity to use all kinds of wood, in different colors. He has what he calls a “real good collection” of veneer, including dyed veneer and exotic woods, and some of his pieces can have 15 to 20 different varieties in them.

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As for his designs, “I’ve kind of developed my own style,” Steve said. With “not a lot out there to go on” in reference to parquetry, he said, “I’m mostly influenced by quilt patterns,” particularly traditional patterns with repeating geometric elements, such as Tumbling Blocks. “Over half the things I do are the Tumbling Blocks pattern. I do a lot of things with it” – including using three different colors of veneer on each block, or playing with the pattern by putting designs inside the blocks.

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“I had gone to some quilting shows and seen how they were creating optical illusions with quilts, too,” Steve said. That’s one of his goals with his work. He wants somebody to “walk by and look at it, and say, ‘How did he do that?’”

While Steve sometimes uses a DeWALT scroll saw to make a “sandwich” from half a dozen or so different colors of veneer, on which he draws a picture and then randomly cuts it out and reassembles it, he has also developed his own techniques for creating parquetry.

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At first, he said, he was cutting out strips, but he has discovered that using shelf paper with a sticky back on one side allows him to “cut out a bunch of pieces, and then stick them down and assemble them. You can put all the pieces on the shelf paper and move them around and they stick.” He also places a grid behind the shelf paper to ensure accuracy, a factor he says is critical in working with these small pieces to ensure seamlessness and avoid gaps. A tool similar to a paper cutter allows him to cut his most common angles on the workpieces: 60 degrees and 45 degrees.

After finalizing his design on the shelving paper, Steve presses it together with a veneer press, using yellow glue for assembly.

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With the sticky-back shelving paper, Steve said, he can also leave a project set up. “The nice thing about parquetry is it’s something you can do at your kitchen table, or in your living room, like a puzzle, instead of being in a shop with all the machines and dust. People can be walking by and say, ‘Why don’t you put this piece here?’”

Steve has participated in an “Art Wander” that showcases local artists, where he sets up a table in his shop to show people how he does his work; he’s also exhibited at  some local libraries and participated in the Minnesota Woodworkers’ Guild’s Northern Woods Exhibition.

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His parquetry, he said, has “been a big hit; people are pretty interested” – but that doesn’t mean he’s selling a lot of it. “It’s so labor-intensive, a piece may take 8, 10, 12 hours; then if you want $100, people are like ‘I don’t think so.’”  Instead, he has incorporated it into furniture in order to showcase the parquetry work.

“Once you have the concept of what it is, you can go off in different directions,” Steve said.

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How to Remove Excess Glue without Damaging the Benchtop https://www.woodworkersjournal.com/remove-excess-glue-without-damaging-benchtop/ Tue, 05 Jul 2016 15:32:00 +0000 http://rocklerwj.wpengine.com/?p=31501 A reader offers a simple solution to remove dried wood-glue drips from your workbench without damaging the bench's surface.

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Here’s a simple way to remove dried wood-glue drips from your workbench. Warm the glue with a heat gun for about 30 seconds until it turns rubbery. Then you can peel it off easily with a scraper or putty knife without prying up wood fibers in the process.

– Jose Martin
Altamont, Tennessee

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Longer Sanding Sleeves Still Work on Shorter Drums https://www.woodworkersjournal.com/longer-sanding-sleeves-still-work-shorter-drums/ Tue, 05 Jul 2016 15:25:04 +0000 http://rocklerwj.wpengine.com/?p=31498 I make a lot of band saw boxes, but the 4-1⁄2" height of my spindle sander drums wasn’t tall enough to sand the entire surface of my projects.

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I make a lot of band saw boxes, but the 4-1⁄2″ height of my spindle sander drums wasn’t tall enough to sand the entire surface of my projects. Then I discovered that I can install 6″- long sanding sleeves on the same short rubber drums. The longer sleeves are still stiff enough to do the job, even when unsupported near the top. No need to buy a bigger sander.

– Mel Johansen
Glendale, Arizona

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Black + Decker Launches SMARTECH™ Batteries, App https://www.woodworkersjournal.com/black-decker-smartech-batteries-app/ Tue, 05 Jul 2016 13:00:23 +0000 http://rocklerwj.wpengine.com/?p=31453 Black + Decker's next-generation batteries offer project advice, diagnostics, lockout feature, all controlled by a free app.

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Some of today’s lithium-ion tool batteries can do more than just power a tool longer and more efficiently. They also can communicate with your smartphone or tablet to provide some useful information and added control for you. Consider Black + Decker’s new SMARTECH™ Batteries, which use Bluetooth® Technology to connect to the company’s new mobile app. The app has three main components: My Products, Messages, and Projects. Combined with the new SMARTECH Battery USB charging feature, the app and batteries connect tools with the latest device technology to help enhance your project and tool experiences.

In the “My Products” section of the app, you can view a list of your connected batteries. You can also select and interact directly with an individual battery when in range. There are four key functions: enable or disable the battery, view the percent of the battery’s remaining charge, turn on the locate feature to find a missing battery, or activate the battery’s integrated USB port. When activated, this port can power your external devices, such as tablets and phones, when you connect them to the battery with a USB cable.

All connected SMARTECH batteries can be monitored via the “Messages” section of the app, where you’ll receive battery notifications. Combined, the features in My Products and Messages sections simplify battery use, making SMARTECH batteries easy to find and allowing you to quickly determine which ones require charging. And the ability to turn a battery off remotely gives you the peace of mind that a tool won’t be usable without your consent.

Finally, the app features a “Projects” section. It’s a resource that provides a wide variety of DIY ideas and inspiration from Black + Decker. The Projects section also makes recommendations for which tools are best suited to which project, while providing DIY tips that are just a few clicks away.

Available now, batteries featuring SMARTECH Technology will be compatible with all BLACK+DECKER 20V MAX tools, and the app is available for free for iOS and Android devices on Apple’s App Store and the Google Play Store. SMARTECH Batteries retail for approximately $69.

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What’s the Best Finish for a Wet Sink Cabinet? https://www.woodworkersjournal.com/whats-best-finish-wet-sink-cabinet/ Tue, 05 Jul 2016 12:59:58 +0000 http://rocklerwj.wpengine.com/?p=31403 Urethane continues to fail on me. Maybe there is a better choice?

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Our kitchen cabinets suffer from water damage, and I have refinished the doors more than once. I have been using Helmsman Polyurethane and each time the damage to the doors beneath the sink recurs. What is the best finish for wood doors that are exposed to ongoing water exposure? – Keith Smith

Chris Marshall: If a wood finish works on a boat hull, it’ll surely stand up to a sometimes-wet cabinet door, too. So, I think spar urethane like Helmsman is probably your best choice. It doesn’t cure as hard as other varnishes, which allows it to remain more flexible as the wood moves so it doesn’t crack. It’s those micro cracks that allow moisture to seep behind the surface film and begin to degrade both the bond of the finish and the wood surface. Not sure why your finish is continuing to degrade. Is the wood thoroughly dry–and not just “feels dry” on the surface but dry through and through? Moisture inside the cabinet door parts could be to blame. If the wood is topcoated but then releases the moisture inside, the finish will fail. You might want to check the doors with a probe-type moisture meter to see. If the wood turns out to be internally dry, try a new can of Helmsman. Maybe the vintage of your urethane is to blame.

But, the root of the problem here isn’t a failing finish, Keith. Sounds like you need to remedy why water is repeatedly getting into the sink base in the first place. Is it time for fresh caulk around the sink instead? Fix the source of the leak and you’ll be able to use any water-resistant finish you like under your sink. Even better, you won’t have to keep refinishing these cabinet doors–which can’t be fun. You’ll finally be able to check this problem off the project list for good.

Rob Johnstone: I am curious about the timing — how often do you need to refinish these doors? If you are doing it more than, say, every 5 years or so, I think I would need to agree with Chris that your biggest challenge is that you’ve got too much water messing with them. (Perhaps you have teenagers doing the dishes … in that case, I understand completely.) Helmsman is a fine product. Just follow the directions and you will have a solid finish that should really stand up to water well.

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Antique Tool Chest https://www.woodworkersjournal.com/antique-tool-chest/ Tue, 05 Jul 2016 11:00:36 +0000 http://rocklerwj.wpengine.com/woodworking_blog/?p=3536 This is by far the oldest reader's project we've had submitted (more accurately, ancestor of reader's project), but that doesn't make it any less impressive. Its longevity is a true compliment to its maker.

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My great-grandfather was a finish carpenter for a company that made huge riverboats. He specialty was doing the fine trim work in the Captain’s quarters. He built this tool chest around 1870 and is 36″ x 22″ x 18″ and is made out of just six pieces of cherry. When I got it, I thought it had been painted as it was mostly black and my intention at that time was to just clean it up and repaint it. When I discovered what was underneath the dirt and the stains, I refinished it to what you now see. It is a treasured piece of furniture in our living room.

– Kent A Russell
Middletown, Indiana

See the Gallery Below:

tool chest 1 tool chest tool chest

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Woodworkers’ True Feelings On Veneer https://www.woodworkersjournal.com/woodworkers-true-feelings-veneer/ Tue, 05 Jul 2016 10:09:38 +0000 http://rocklerwj.wpengine.com/?p=31411 Woodworkers share their opinions on veneer, from love it to hate it to don't know what to do with it.

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In last issue’s editorial, Rob asked eZine readers for your feelings on veneer. You were not shy about sharing.

As suspected, some avoid veneer on principle. – Editor

“I dislike veneers for a couple of reasons.
1. It’s a lie. A false representative of the real product. It feels
like a poor man’s solution to something. I got into woodworking because of the 
IKEA veneered knockoffs. Nothing is made with real wood anymore. It’s usually MDF or fiberboard with a nice-looking veneer. So sad.
2. If you don’t like the grain of your wood, choose a different wood. Woodworking isn’t cheap; let’s not make it that way. It’s about quality and craftsmanship. Veneered items feel wrong to me. I feel let down when I realized the craftsman used a veneer, almost like he lied.
Just my opinion, may not be yours.” – Chad Barton

“I’m new to woodworking and haven’t had any projects yet where veneer was really an option on the table, but I think my preference in general would be to avoid it. My sense about veneer is that its something used on cheap furniture (think particleboard) to cover up the cheapness with a ‘veneer’ of respectability. Think, too, about about how the word is used in a non-woodworking sense. In general, it refers to a false front or facade that covers up the truth of what’s underneath.

“Consequently, I think most woodworkers tend to prefer real wood over veneer more for reasons of ‘authenticity’ than anything else. And while we accept that there are likely places where high quality craftsmanship and veneer can be combined (like a baby grand piano), those generally aren’t the types of projects we are building. And so we avoid veneer because it feels fake, and who wants to build a fake?” – Brian Perry

But for some, it is practical considerations that prevent them from using veneer. – Editor

“Yes, these days I avoid veneer – it’s another bunch of steps, and with limited time I am taking the shortest route to finished work these days.  Have used quite a bit in the past, and will go back to its versatility and beauty once the kids are gone and my time is more my own…thanks for a great magazine and a great question as always!” – Drew Hession-Kunz

“An answer to your open question about veneer. I’m intrigued by it, but to do veneer in any non-trivial manner seems to require a serious investment. You need equipment — a good veneer saw, vacuum pump, hose, and big durable plastic bags for clamping — plus shop space to keep and use all that stuff, and to store the veneer flat so it won’t curl up and become unusable.  That’s a really high barrier to entry. The alternative to vacuum clamping, a veneer press, isn’t that much cheaper and also takes up significant shop space.

“So I don’t ‘avoid veneer like a disease,’ but I’m not pursuing it either, because I can’t justify the expense in money or shop space for something I would only do once in a while.” – Michael Raugh

“I don’t really avoid veneering, I get frustrated with not being able to obtain suitable veneer for restoration projects. Like you, I have made repairs to veneered cabinets and pieces of furniture that are less than 75 years old. However, many antique veneered pieces have extremely thick veneer (5/64 to 7/64”) as compared to what is available in today’s marketplace. I have tried resawing slabs of veneer from boards and using double-faced tape to mount the veneer slabs to a base so that I am able to flatten and smooth the glue side. However, that still leaves the final task of trying to match the thickness of the existing veneer without breaking the slab I’m working on. A thickness planer is out of the question, as anything that thin literally explodes when the cutters hit the surface. I guess a drum sander would do the job if I had a place to put one.
Needless to say, my dad’s walnut veneered office desk that is missing veneer on drawer faces is still waiting to be worked on.” – Robert Donan

“I have tried veneering a couple of times, and the extra time it took was way more then if I had just made the project out of solid wood. I have made my own 1/8″ or 1/4″ thick veneer and laminated to a solid wood core because of the trouble that I have had with the flimsy veneering stock.” – Jeffrey Murray

“As an “old” woodworker, I probably have an answer that applies to many of your readers. I have made many things: grandfather clocks, desks, curio cabinets, jewelry boxes, multiple turnings, etc. My first major project was putting walnut veneer on a plywood cabinet I built to match some existing furniture.  I still have that.  Now, back in the late ’60’s, veneering [as you describe] was not on my radar screen, but what I did then, was surely a form of veneering; ¼-inch walnut ply on ½- or ¾-in. regular plywood.

“On to the future! As I ‘grew up’ and moved on to more challenging projects, I did not think of veneering because I could afford the raw wood of the species I wanted for my projects. Our forefathers from Philadelphia, New York and other Colonial woodworking shops used veneers because of scarcity, cost, or other economic issues [in my opinion]. When making ‘one-off’ things, the cost of the wood is not the issue, but if you have a factory turning out hundreds of copies, cost is an issue.” – Chuck von Flotow

““I’m a box builder… OK, I’m still new to fine woodworking, but I can produce some really nice boxes out of almost any hardwood you put in front of me, and I avoid veneer like the plague! When working with solid woods, I can fix almost any mistake with a belt sander if I needed to, but I don’t recommend it. Veneer (which I have never tried) is so thin it frightens me to think about sanding it with anything more aggressive than 600-grit. I make custom pool cue cases, and that is a unique box if you think about it. How many woodworkers build really nice boxes and then tell their customers to take them to a bar one or more times a week? My cases need to not only be durable but repairable. So I have always thought of veneer as a nice thing for a jewelry box, but those only get moved if you’re dusting a dresser. I have considered using veneers when I get the occasional customer that wants a case built out of exotic woods and the cost is prohibitive to getting the job if I go with solid imported woods.

“I have heard there are different types of veneer, i.e., adhesive-backed, non-adhesive backed, and with a paper or cloth liner on the back side. This is all very nice but it is overwhelming to me. I don’t have the funds to invest in ‘how to apply veneer’ books only to find out I will also need to buy a ‘How to remove veneer’ book right after it. Let alone another collection of veneer-only tools. If you think you can help me to overcome my ‘fear of veneer,’ I would be happy to listen.” – Bill Filipiak

For some, those practical considerations include not knowing how to use veneer. – Editor

“I do not veneer mostly because I have never done it and frankly don’t know how. I also don’t feel I can get pro results.” – Richard Miller

“I’ve been a woodworker for over 40 years and have made a lot of furniture but only out of solid wood.  I’ve never used any veneer because I’ve never had anyone show me how. Most of my pieces have been Williamsburg reproductions, and I’ve never had a client ask for a veneered piece.” – Mike Perry

“Yes, I avoid veneer unless there’s no other option.  Results when used have been mixed, and I’m usually pretty good with fine furniture finishes.  Also don’t like the adhesives and clamping methods; no vacuum pump or veneer press, hate the spray-on contact stuff.  Probably just boils down to not enough experience with the veneer techniques and materials.” – Dale  Smith

Some eZine woodworkers will use veneers for specific applications. – Editor

“Woodturners don’t have a lot of use for veneer.  But, it can be used as part of lamination glued up for turning a bowl.  Use it to separate different species of wood, or to separate pieces in a glued-up layer of segmented piece.” – James Yarbrough

“I think that the main reason a lot of woodworkers avoid veneer is, first, because it is a challenging skill to master, so they try it, get poor results, and give up. And second, because it became perceived as a way to make cheap furniture look good. I’ve seen a few pieces made with really poor wood (maybe cottonwood) and covered with a nice rosewood veneer. The piece looks nice, but it was weak and wobbly and really no better than the junk wood it had been built with. I built guitars, and veneer is not really a big part of that, but I do use highly figured veneer on headplates and other accent parts. I’ve also done a couple electric guitars with full veneer fronts.” – Tim Douglass

And some use and love veneers. – Editor

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“We recently turned to veneer for a rather unusual application. The local high school woodshop teacher had a group of kids who wanted to build ukuleles, so he called me in to take them through the process. He had gotten a lot of cherry veneer donated, and wanted to know if we could build out of that.

“After a bit of experimentation, we successfully used just two veneers, back-to-back with hot hide glue between them. They easily bent on a simple bandsawn form, were structurally sound, and had little or no springback. Once they got kerfed lining, solid tops and backs and a neck, they sounded surprisingly good.” –
Michael Dresdner

“Absolutely, I use veneers. The best grains, etc .are saved for veneers. Properly applied to a good substrate, it’s more stable than solid wood. Only downside is they can be so thin, it is easy to sand through. Veneering probably takes more time in the long run, but the results can be stunning.” – Mike Berg

“I stayed away from veneering for years for any substantial projects for several reasons. One, I did not have a veneer press and was uncertain as to what glue to use. Second, I found solid lumber more readily available than veneers.  After vacuum veneering came on the scene I obtained a vacuum pump, made some vacuum bags and got to work. As I gained confidence, I came across a nice pile of very exotic veneer at a garage sale and, as they say, the rest is history. I have veneered several large projects and have a shop full of cabinets with panel doors veneered with redwood burl, bird’s-eye maple, maple burl and rosewood.  I have found Titebond cold press glue to be very satisfactory for my veneering , with an expanded open time. I no longer avoid veneering and have found the results of using some beautiful woods to enhance my projects at a relatively low cost to be most satisfying.” – Dave Arnold

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