Issue 410 Archives - Woodworking | Blog | Videos | Plans | How To https://www.woodworkersjournal.com/weekly-issue/issue-410/ America's Leading Woodworking Authority Mon, 05 Apr 2021 21:37:21 +0000 en-US hourly 1 https://wordpress.org/?v=6.5.5 C.B. Gitty: Cigar Box Guitar Tradition is Alive and Well https://www.woodworkersjournal.com/c-b-gitty-cigar-box-guitar-tradition-alive-well/ Tue, 29 Dec 2015 13:24:20 +0000 http://rocklerwj.wpengine.com/?p=24605 New Hampshire supplier makes handmade musical instruments accessible to all.

The post C.B. Gitty: Cigar Box Guitar Tradition is Alive and Well appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
Luthiers pursue an avenue of woodworking that many of us do not: the chance to turn wood, metal and strings into music. What holds us the rest of us back from giving this sort of transformational woodworking a try? Well, for some — myself included — we may not feel particularly musically talented. Or maybe we decide that our woodworking aptitude is the roadblock: surely, we think, it must be difficult to build a guitar, ukulele or other stringed instrument that will actually play a tune in key! Could a beginner or a casual woodworker really make that happen?

For “C. B. Gitty” Ben Baker, founder of C.B. Gitty Crafter Supply, the answer to that question is, unequivocally, yes. With no luthiery experience and just a few tools, you can make an affordable instrument that plays music. The only thing holding you back is you.

410IIGitty2

C. B. Gitty stands for Cigar Box Guitar, and this simple three- to six-stringed instrument is the source of Baker’s nickname and his Rochester, New Hampshire, business. The company offers kits, pre-built guitars, cardboard and wooden cigar boxes, and a full range of parts and tools to make these instruments. Baker and his staff of seven employees also sell supplies for building other DIY-friendly instruments, including one-string diddley bows and “canjos,” plus ukuleles.

“Anybody can build his own instrument … we have a three-string cigar box guitar kit that requires only a screwdriver and about 30 minutes to put together,” Baker says.

Simplicity is part of the allure that drew Baker into cigar box guitars about eight years ago. A friend bought him a canjo — a one-string guitar with a beer, oil or other can as its resonator — after a visit to Gatlinburg, Tennessee. “I picked it up, plunked a few notes on it and said: I could build one of these,” Baker recalls.

410IIGitty3

At the time, Baker had some woodworking experience and had inherited some tools. While he couldn’t find much about canjos online, he did find a good deal about cigar box guitars. So, he downloaded some free plans and set to work on his first instrument. “More soon followed, and I was hooked.”

Baker started the business by selling fret wire on eBay to help fund his new guitar hobby. Soon, customers and others in the cigar box guitar community were asking him to add more supplies to his inventory, like tuners, decorative corners and other key items. “I would find a supplier and add them to the lineup, and (Crafter Supply) has grown organically from there,” Baker says.

The heritage of cigar box guitars also has allure for Baker. These instruments have American origins that trace back to the late 19th century, around the time that wooden cigar boxes came into fashion. It didn’t take long for enterprising musicians to figure out that a cigar box can resonate sound, just like a guitar’s sound chamber. And, a cigar box is a whole lot more affordable, even free.

410IIGitty4

Baker says the first known image of a cigar box instrument — a simple fiddle — dates to around the Civil War. Daniel Carter Beard, one of the first national commissioners of the Boy Scouts of America, published the first known plans for building a cigar box guitar/banjo in his publication, The American Boy’s Handy Book, in the late 1800s.

Poverty was a driving influence for this early music movement, Baker adds. Would-be musicians, often African American, who couldn’t afford a “real” guitar, could make one from an old cigar box, a packing crate for a neck and some broom or screen wire.

410IIGitty5

“On these primitive homemade guitars some of the biggest names in blues music got their start: Lightning Hopkins, Blind Willie Johnson, Carl Perkins, Robert Pete Williams, Hound Dog Taylor … possibly even Muddy Waters and B. B. King had a go at building their own cigar box guitars,” he speculates.

But, Baker clarifies that, while cigar box musicians tend to gravitate toward the blues, any type of music can be played on a cigar box instrument, “from folk to rock, punk to metal, jug band jazz to classical and even New Age. Cigar box musicians are always pushing the boundaries of what these amazing instruments can do,” Baker says. “There are no rules.”

410IIGitty6

That musical “lawlessness” and historical frugality carries over nicely into the DIY nature of these guitars. Baker sells kits that start at $24.99 and require some cutting, drilling and gluing, up to $79.99 for his “Pure and Simple” guitar. It takes only a Phillips screwdriver to assemble, because all the “tricky bits” have been done by Gitty and his staff already.

Even the more involved kits require only a modest collection of tools to build: a hand saw, drill, screwdriver and some wood glue are about all it takes.

410IIGitty7

“You can make them as simple or complex as you want,” Baker says. “Leave the wood bare or spend days doing a fine hand-rubbed finish. Spend weeks on delicate abalone inlay, or draw frets on with a marker. Buy the finest guitar hardware, or repurpose old eyebolts. Use all hand tools or the latest CNC technology. It’s up to you; the only rules are those you choose to follow. If something doesn’t work, salvage the parts and try again.”

And that freedom inspires an amazing range of styles and builds, Baker says. There are acoustic, electric, and acoustic/electric models. People build the standard one- and three-string varieties up to as many as 6-string electrics. Baker has seen “crazy” guitar/harp combinations with many strings, various sizes of ukes and U-basses too. If you can dream it, there are no imposed limits.

410IIGitty8

To supply musicians with what they need, C.B. Gitty Crafter Supply both imports and manufactures hardware and parts for its catalog. Baker and his staff build ready-to-play cigar box guitars, ukuleles and canjos, as well as small amplifiers. The 13,000-square-ft. workshop and CNC laser engraver also turn out necks, fretboards and other wooden parts, plus tools and templates of their own designs that aren’t available anywhere else.

Baker says that producing as much of his inventory as possible in-house has always been a business goal. “I’m proud to be able to manufacture these items here in our own workshop, and to be able to pay people a solid living wage to do it.”

410IIGitty9

He also invests heavily in spreading the word about the culture of cigar box guitars and other homemade instruments, which he considers to be a musical grassroots movement. The company supports websites such as CigarBoxNation.com and CigarBoxGuitar.com, Facebook campaigns, creating and sharing free building plans and how-to-play instructional videos, plus archiving and sharing historic plans, photos and other information. C.B. Gitty Crafter Supply sponsors cigar box guitar events and festivals, supports musicians who use these instruments in their acts and provides deep discounts to teachers and schools. Baker feels his company is at the very center of this movement.

“I believe passionately in the core idea that anyone can build their own instruments and make their own music. The idea that music comes up from the roots and is not handed down from some ivory tower. These instruments, built by people all over the world with very little or no experience with the traditional forms of luthiery … I think they are changing the world,” Baker says.

410IIGitty10

And true to its mission, C. B. Gitty will be one of the major sponsors of the upcoming Cigar Box Guitar Festival, which is being held January 15th and 16th in New Orleans. Baker says that unlike many other festivals, which are smaller-scale and more loosely organized in parking lots, bars and parks, the New Orleans festival is being held in a fixed-capacity theater environment, with ticketed admission and with professional sound and support services. The quality of the event should rival the annual Huntsville Cigar Box Guitar Festival, which has been held for the past 11 years at the Lowe Mill Arts Center in Huntsville, Alabama, and is the best-produced and longest-running festival of its kind.

“I believe this festival will open a lot of peoples’ eyes in the more traditional avenues of the music business, to what cigar box guitars can do and can be … I’m very excited to be a part of it, and to see where it will go.”

410IIGitty11

Baker feels that the cigar box guitar harmonizes well with today’s broader “maker” and DIY culture, but it stands apart from it, too – and even from other woodworking pursuits. The end result, be it a guitar, canjo or high-end ukulele, isn’t an end in itself. It’s the beginning of something even larger — music — for those willing to pick up a screwdriver or tighten a string. And there’s room for all of us to build something and start playing … whether we’re children, aspiring older musicians or woodworkers who doubt we can make an instrument that actually can play a tune.

“When you build a cigar box guitar … you are creating a piece of art (the instrument) that can in turn be used to create more art (music). That is a very powerful concept. These are not simply utilitarian pieces, like say a wooden magazine rack, napkin holder or other woodworking project. These are pieces of art that can and are used to make art. For me, that is something special.”

Learn more about C. B. Gitty Crafter Supply by clicking here.

410IIGitty12

The post C.B. Gitty: Cigar Box Guitar Tradition is Alive and Well appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
Using an Artist’s Rule to Draw Curves https://www.woodworkersjournal.com/using-artists-rule-draw-curves/ Tue, 29 Dec 2015 13:03:31 +0000 http://rocklerwj.wpengine.com/?p=24940 You can bend wood slats to draw curves, but there's a better way. Chris uses a different tool that makes more consistent curves and arcs.

The post Using an Artist’s Rule to Draw Curves appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
You can bend wood slats to draw curves, but there’s a better way. Chris uses a different tool that makes more consistent curves and arcs.

The post Using an Artist’s Rule to Draw Curves appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
RIDGID® Stealth Force Brushless 18V 3-Speed Pulse Driver https://www.woodworkersjournal.com/ridgid-stealth-force-brushless-18v-3-speed-pulse-driver/ Tue, 29 Dec 2015 13:02:51 +0000 http://rocklerwj.wpengine.com/?p=24886 Innovative oil pulse mechanism drives fasteners up to twice as fast with less noise.

The post RIDGID<sup>®</sup> Stealth Force Brushless 18V 3-Speed Pulse Driver appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
Impact drivers make it faster and easier to drive screws and lag bolts — with or without pilot holes. Now, RIDGID is pushing impact driver technology forward with its new Stealth Force 18V Pulse Driver (model R86036K). Instead of a mechanical hammer and spring mechanism, the new Stealth Force uses a hydraulic oil pulse mechanism to deliver the impacting force. RIDGID says this innovative system will drive fasteners twice as fast as other impact drivers, and it produces half the amount of noise. It has a brushless motor that delivers up to 50 percent more runtime than a comparable motor with brushes, and it can be set to three speed ranges: Low (0 to 1,000 rpm), Medium (0 to 1,800 rpm) and High (0 to 2,400 rpm) to tailor the speed to the job at hand. At the highest speed range, the tool delivers up to 1,700 impacts per minute.

The Pulse Driver is powered by an 18-volt, 2.0Ah Hyper Lithium-ion battery, and two are included in the kit with a charger and bag. Other conveniences on the Pulse Driver include tri-beam LED lights around the front housing to help eliminate shadows during use. They’re activated by gripping the driver, not the trigger, so you can use the tool as a makeshift flashlight when necessary. There’s also a snap-load collet for holding hex bits, and it has a simple ejecting bit release. Hex Grip™ micro texture on the tool’s overmolds make it more comfortable to hold for extended periods, and you can hang the Pulse Driver from your belt with an included belt hook between uses.

RIDGID’s Stealth Force Brushless 18V 3-Speed Pulse Driver is coming to Home Depot stores in January, and you can see it online now by clicking here. It will sell for $199.

410WISPulseDriver2

The post RIDGID<sup>®</sup> Stealth Force Brushless 18V 3-Speed Pulse Driver appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
Rockler Center/Offset Marking Tool https://www.woodworkersjournal.com/rockler-centeroffset-marking-tool/ Tue, 29 Dec 2015 13:02:45 +0000 http://rocklerwj.wpengine.com/?p=24892 Draw precisely centered or offset lines without measuring.

The post Rockler Center/Offset Marking Tool appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
Drawing a centered line along the edge of a board can be a bit of a guessing game unless your tape measure or the rule of your combination square is centered exactly on the board’s thickness. For under $10, Rockler’s new Center/Offset Marking Tool takes manual measuring out of the process: a pair of guide posts straddle the workpiece so you can mark a perfectly centered line along the edge of material up to 1-1/2-in. wide or thick. Just insert your pencil into the center hole, rotate the tool so the guideposts contact the wood, and then scribe. Or, you can hold a pencil against eight different notches to mark lines from 1/16- to 1/2-in. from the edge of a workpiece in precise 1/16-in. increments (1/16-, 1/8-, 3/16-, 1/4-, 5/16-, 3/8-, 7/16- and 1/2-in. notches).

410WISMarkingTool2

Use the tool for marking out mortises and rabbets, or for making reference lines for drilling holes and centering fasteners. Formed from durable polymer, the tool accepts standard wooden pencils and has an onboard pencil storage slot. An embedded rare-earth magnet lets you store it on any ferrous metal surface, such as a stationary tool or tool chest.

Rockler’s new Center/Offset Marking Tool (item 56094) is available now and sells for $9.99.

410WISMarkingTool3

The post Rockler Center/Offset Marking Tool appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
Why is My Band Saw Stalling When I Resaw? https://www.woodworkersjournal.com/band-saw-stalling-resaw/ Tue, 29 Dec 2015 13:01:51 +0000 http://rocklerwj.wpengine.com/?p=24611 My band saw loses power with even the smallest resaw cuts. Any suggestions for what might be wrong with it?

The post Why is My Band Saw Stalling When I Resaw? appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
I have been having a problem with my resawing and was hoping for some help. I put a new blade on my band saw yesterday, and I think the guides were out of alignment and bent the blade. My problem is, during resawing, the saw loses power when you feed the wood through that should go through easily. It takes forever to resaw a 4-in. piece, and if I try to feed it through under pressure I get the blade being forced into the guides. The rubber on the upper wheel did come off, but the blade is nice and tight so I don’t think that is why the saw is losing power when I start to resaw. Any help would be greatly appreciated. It has a 5 hp motor so it shouldn’t bag out. – Dave

Tim Inman: Wow! Something is wrong with this picture. Is there any chance the blade has been turned inside out and installed so the teeth are pointing in the wrong direction to make the cut? The teeth should be pointing down, in the direction of travel of the blade. It is actually very easy to get things turned inside out so the teeth point up or away from the blade travel direction. Check this out right away. If the blade is mounted so the teeth are pointing in the wrong direction to make the cut, it would take tremendous pressure to get the job done.

If that isn’t the trouble, then do check the guide alignment, of course. What’s dragging? Cut something small and thin – easy. See if it all goes well. Does it pass? Cut something thicker. Does it pass the test again? Ramp up until you run into resistance. Maybe you have a bearing that is getting ready to retire and doesn’t handle the big loads so easily anymore. Let us know what you find out!

Chris Marshall: Dave, is there a chance that when the guides bent the blade, they also knocked the “set” out of the teeth? By set, I’m referring to the way the teeth are tipped left and right when viewing the blade front to back. It wouldn’t take many revolutions with the blade dragging against steel for it to lose its set. Once the set is gone, the blade will cut poorly. A 5-hp band saw is a mighty machine, indeed. It should have an abundance of power to resaw 4-in. stock, and there should be no fading when pushing the stock through. Even if you are using a fine-tooth blade (not the best for resawing), if it’s sharp, it should still resaw stock that narrow without any difficulty.

Here’s another possibility to check: is the drive belt between the motor and the lower flywheel pulley sufficiently tight? I once did a band saw review in our magazine, and one of the machines suffered from this very problem: the belt was slipping on the lower pulley because it was tensioned too loosely at the factory. It wasn’t apparent immediately; the belt hides behind the lower flywheel, and it didn’t squeal in spite of the slipping. But, once I discovered the problem and tightened that belt, the saw resawed with the best of them.

If the blade is installed properly and in good shape, and the drive belt is tight, I’d be inclined to get the saw’s motor inspected by an electrician or motor shop. It might be in need of some professional help.

410QAResawing2

The post Why is My Band Saw Stalling When I Resaw? appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
Craftsman Clock https://www.woodworkersjournal.com/craftsman-clock/ Tue, 29 Dec 2015 13:00:44 +0000 http://rocklerwj.wpengine.com/?p=24947 After a couple of months working on it an hour here and an hour there, I now have a nice finished product to put in our living room.

The post Craftsman Clock appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
I downloaded some plans a few months back of this Craftsman Clock from the site. I had some white oak scraps left over, so I thought this would help put those to good use. After a couple of months working on it an hour here and an hour there, I now have a nice finished product to put in our living room.

– Brian Dillard

See the Gallery Below:

The post Craftsman Clock appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>